Product Description

Custom Titanium/Tungsten Alloys/Stainless Steel/MIM Powder Metallurgy Watch Clock Faucet Digital Camera gun Metal Slider Gears Metal Injection Molding OEM Parts

Product Description

Here are some products that can be made using MIM (Metal Injection Molding) process:

1. Medical implants and devices, such as bone screws, dental implants, and surgical instruments.
2. Firearms components, including triggers, hammers, and other small parts.
3. Aerospace and defense parts, such as gears, brackets, and housings.
4. Electronics components, including connectors, switches, and small gears.
5. Automotive components, including engine components, brake system components, and suspension parts.
6. Jewelry components, including clasps, bezels, and decorative elements.
7. Consumer goods parts, such as eyeglass frames, watch components, and small gadgets.
8. Industrial tool parts, including inserts, blades, and cutting tools.
9. Musical instrument components, such as guitar parts and trumpet valves.
10. Sporting equipment components, including golf club heads, fishing reel parts, and bike components.

These are just a few examples of the many products that can be made using the MIM process. With its ability to produce complex geometries and high-quality finishes, MIM is an ideal manufacturing process for a wide range of industries and applications.

MIM Parts Tolerance
The tolerances for MIM (Metal Injection Molding) parts are typically very close and precise. In general, tolerances for MIM parts can be as tight as +/- 0.5% of the dimension, or +/- 0.005 inches (0.127 mm), whichever is greater. However, the specific tolerance requirements will depend on the application and the design of the part.
The MIM process is capable of producing complex shapes with high accuracy and repeatability, making it possible to achieve very tight tolerances. Additionally, the material properties of MIM parts are highly consistent, which further contributes to the precision and consistency of the final product.
It’s important to note that achieving tight tolerances may require additional steps, such as post-processing or secondary operations, to ensure that the parts meet the required specifications. Additionally, the cost of producing parts with tight tolerances can be higher due to the additional time and effort required to achieve them.

MIM Parts Advantage

1. Complex geometries: MIM can produce complex shapes and geometries that are difficult or even impossible to achieve with traditional manufacturing methods. This enables designers to create parts with intricate features and high functionality.
2. High precision: The MIM process can achieve very tight tolerances, making it possible to produce parts with high accuracy and consistency.
3. Excellent surface finish: MIM parts have a high-quality surface finish, which eliminates the need for additional finishing operations.
4. Versatility: MIM can produce parts from a range of materials, including stainless steel, low alloy steels, tool steels, titanium alloys, and more. This makes it possible to create parts with a wide range of mechanical properties and applications.
5. Cost-effective: MIM is a cost-effective manufacturing process, especially for small to medium-scale production runs. It can eliminate the need for multiple manufacturing steps and reduce material waste, resulting in lower overall costs.
Overall, MIM parts offer a range of benefits for manufacturers and customers alike, including the ability to create complex geometries, high precision, excellent surface finishes, versatility, and cost-effectiveness.

 

Detailed Photos

 

The MIM Process

the MIM (Metal Injection Molding) process can be broken down into several steps:

1. Formulation: The first step in the MIM process is to formulate the feedstock. This typically involves mixing a fine metal powder with a thermoplastic binder material and sometimes a lubricant. The binder material helps to hold the metal particles together and enables them to flow like plastic.

2. Injection molding: The feedstock is then injected into a mold cavity using an injection molding machine. The mold is typically made from steel or other durable materials and is designed to produce the desired shape of the final part.

3. Debinding: Once the part has been molded, it is subjected to a debinding process, which removes the binder material from the metal particles. This is typically done by heating the part in a CHINAMFG or using a solvent.

4. Sintering: After debinding, the part is subjected to a high-temperature sintering process. This process fuses the metal particles together, forming a CHINAMFG metal part with the desired mechanical properties. The sintering process can take several hours to complete, depending on the size and complexity of the part.

5. Finishing: After sintering, the final part may undergo additional finishing operations, such as polishing, machining, or plating, to achieve the desired surface finish and tolerances.

Overall, the MIM process is a highly versatile and precise manufacturing method that is capable of producing complex metal parts with high accuracy and consistency. It is often used in industries such as medical devices, firearms, aerospace, electronics, and automotive, where precision, complexity, and cost-effectiveness are key considerations.

 

Product Parameters

The Material of the MIM Product

Material System Material Composition Typical Applications
Low Alloy Steel Fe-2Ni , Fe-8Ni Automobile, machinery, and other industries, particularly in structural parts
Stainless Steel 316L,17-4PH,420,440C Medical equipment, clocks, watches
Carbide WC-Co Various tools, clocks, watches
Ceramic Al2O3 ,ZrO2 ,SiO2 IT electronics, daily necessities, watches
Heavy Alloys W-Ni-Fe,W-Ni-Cu,W-Cu The arms industry, communications, daily necessities
Titanium Ti,Ti-6Al-4V Medical and Firearm structural parts
Magnetic Materials Fe, NdFeB,SmCo5, Fe-Si Magnetic properties of the various components
Tool Steel CrMo4,M2 Tools

Typical properties of several MIM materials

Materials Density Hardness Tensile Strength Elongation
g/cm³ Rockwell Mpa %
Fe-based alloys MIM-2200(Sintered) 7.65 45HRB 290 40
MIM-2700(Sintered) 7.65 69HRB 440 26
MIM-4605(Sintered) 7.62 62HRB 415 15
MIM-4605(Quenching and tempering) 7.62 48HRC 1655 2
Stainless steel MIM-316L(Sintered) 7.92 67HB 520 50
MIM-17-4PH(Sintered) 7.5 27HRC 900 6
MIM-17-4PH(Sintered) 7.5 40HRC 1185 6
MIM-430L(Sintered) 7.5 65HRB 415 25
Tungsten alloys 95%W-Ni-Fe 18.1 30 960 25
97%W-Ni-Fe 18.5 33 940 15
Carbide YG8X 14.9 HRA90 Bending Strength 2300  
Fine Ceramics Al2O3 3.98 HRA92 Bending Strength 2300  

Packaging & Shipping

 

  1. We prefer DHL or TNT express or other air freight between 1kg-100kg.
  2. we choose sea freight of more than 100kg or more than 1CBM
  3. As per customized specifications.

 

Company Profile

About us

HangZhou CHINAMFG Technology Co., Ltd has been an established manufacturer since 2008. It is located in HangZhou City, ZheJiang Province, which is close to ZheJiang . The CHINAMFG Technology is fully equipped with all kinds of metal injection molding equipment and Powder Metallurgy equipment.
We specialize in tooling design and product development. We can work with materials such as low alloy steel, stainless steel, tool steel, and titanium steel. We serve a diverse range of applications in diverse industries – Automotive, Industrial, Electronics, and Medical. As 1 of the leading suppliers of metal parts in China, we offer high-quality, custom, precision parts at competitive prices according to customer drawings and specifications.

Our advantage in the industrial market is that we can provide competitive prices for our customers. We have a completely competitive metal parts provider and supply chain solution. With a strong focus on continual improvement, we only utilize best practices to ensure that the work we do for our customers is done in the most efficient, precise, and cost-effective way possible.
The focus of Machining Design Associated has been and always will be on developing and maintaining lasting relationships with customers. We are proud to be large enough to handle our customer needs yet small enough to offer the personal attention customers appreciate.

We have full OEM Experience worldwide, providing them with One-stop solutions for a broad range of applications. We believe in quality and on-time delivery is our corn idea in order to meet our customers’ requirements.

We look CHINAMFG to cooperating with you!

 

Our Advantages

Why Choice Emitech as your MIM parts supplier, there may be several reasons why they could be a good choice:
1. Experience: CHINAMFG may have significant experience in the MIM industry, with a proven track record of producing high-quality parts for various applications.
2. Precision: CHINAMFG may use advanced technology and equipment to manufacture MIM parts with tight tolerances and high precision, ensuring consistent quality.
3. Customization: CHINAMFG may work closely with its customers to develop customized MIM parts that meet specific requirements and specifications.
4. Material Variety: CHINAMFG may offer a wide range of material options for MIM, including stainless steel, low alloy steels, tool steels, titanium alloys, and more, enabling their customers to choose the best material for their applications.
5. Cost-effectiveness: CHINAMFG may offer competitive pricing for their MIM parts, making it a cost-effective option for small to medium-scale production runs.
If CHINAMFG meets your specific needs and requirements, they may be a good choice for your MIM parts supplier, based on factors such as experience, precision, customization, material variety, and cost-effectiveness.

After Sales Service

Factory Supply High Demand aluminum machining parts factory
We usually provide 12 Months of repair service. If our duty, we will respond to send the new parts.

Our Service

 

Our Processing CNC center, CNC milling, CNC turning, drilling, grinding, bending, stamping, tapping,
Surface finish Polishing, sandblasting, Zinc-plated, nickel-plated, chrome-plated, silver-plated, gold-plated, imitation gold-plated,
Tolerance 0.05mm~0.1mm
QC System 100% inspection before shipment
Drawing format CAD / PDF/ DWG/ IGS/ STEP
Packaging Plastic bag/Standard package / Carton or Pallet / As per customized specifications
Payment Terms 30 -50%T/T in advance, 70-50% balance before delivery; Pay Pal or Western Union is acceptable.
Trade terms EXW, FOB, and CIF, As per the customer’s request
Shipment Terms

1)We prefer DHL, TNT express, or other air freight between 1kg-100kg.

2) we prefer sea freight of more than 100kg or more than 1CBM
3) As per customized specifications.

Note The CNC machining parts are usually custom-made based on the customer’s drawings and samples. So we need the Down Payment

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After-sales Service: Repaire
Warranty: Half a Year
Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Customization:
Available

|

Customized Request

bevel gear

What is the lifespan of a typical bevel gear?

The lifespan of a typical bevel gear can vary depending on several factors, including the quality of the gear, the operating conditions, maintenance practices, and the specific application. Here’s a detailed explanation:

Bevel gears, like any mechanical component, have a finite lifespan. The lifespan of a bevel gear is influenced by the following factors:

  • Quality of the Gear: The quality of the gear itself is a significant factor in determining its lifespan. Bevel gears manufactured using high-quality materials and precise manufacturing processes tend to have longer lifespans. Gears made from durable materials and manufactured with tight tolerances and accurate tooth profiles are more resistant to wear and fatigue, resulting in extended lifespans.
  • Operating Conditions: The operating conditions under which the bevel gear operates greatly affect its lifespan. Factors such as torque levels, rotational speed, temperature, and shock loads can impact the wear and fatigue characteristics of the gear. Gears subjected to high torque, high-speed rotation, excessive heat, or frequent heavy loads may experience accelerated wear and reduced lifespan compared to gears operating under milder conditions.
  • Maintenance Practices: Proper maintenance practices can significantly extend the lifespan of a bevel gear. Regular inspection, lubrication, and preventive maintenance help identify and address potential issues before they escalate. Adequate lubrication, cleanliness, and alignment contribute to reducing wear, minimizing the risk of damage, and prolonging the gear’s lifespan. Neglecting maintenance or improper maintenance practices can lead to premature wear, failure, and reduced lifespan.
  • Application Specifics: The specific application in which the bevel gear is used plays a vital role in determining its lifespan. Different applications impose varying loads, speeds, and operating conditions on the gear. Gears used in heavy-duty industrial applications, such as mining or heavy machinery, may experience more significant wear and have shorter lifespans compared to gears used in lighter-duty applications.
  • Load Distribution: Proper load distribution among the gear teeth is critical for ensuring longevity. Evenly distributed loads help prevent localized wear and ensure that no individual teeth are subjected to excessive stress. Factors such as gear design, tooth profile, and accurate alignment influence load distribution and can impact the gear’s lifespan.

Due to the complex interplay of these factors, it is challenging to provide a specific lifespan for a typical bevel gear. However, with proper design, high-quality manufacturing, suitable operating conditions, regular maintenance, and appropriate load distribution, bevel gears can have a lifespan ranging from several thousand to tens of thousands of operating hours.

It is important to note that monitoring the gear’s condition, including wear patterns, tooth damage, and any signs of failure, is crucial for ensuring safe and reliable operation. When signs of wear or damage become significant or when the gear no longer meets the required performance criteria, replacement or refurbishment should be considered to maintain the overall system’s integrity and performance.

bevel gear

How do you calculate the efficiency of a bevel gear?

To calculate the efficiency of a bevel gear, you need to compare the power input to the gear with the power output and account for any losses in the gear system. Here’s a detailed explanation of the calculation process:

The efficiency of a bevel gear can be calculated using the following formula:

Efficiency = (Power output / Power input) x 100%

Here’s a step-by-step breakdown of the calculation:

  1. Calculate the Power Input: Determine the power input to the bevel gear system. This can be obtained by multiplying the input torque (Tin) by the input angular velocity (ωin), using the formula:
  2. Power input = Tin x ωin

  3. Calculate the Power Output: Determine the power output from the bevel gear system. This can be obtained by multiplying the output torque (Tout) by the output angular velocity (ωout), using the formula:
  4. Power output = Tout x ωout

  5. Calculate the Efficiency: Divide the power output by the power input and multiply by 100% to obtain the efficiency:
  6. Efficiency = (Power output / Power input) x 100%

The efficiency of a bevel gear represents the percentage of input power that is effectively transmitted to the output, considering losses due to factors such as friction, gear meshing, and lubrication. It is important to note that the efficiency of a bevel gear system can vary depending on various factors, including gear quality, alignment, lubrication condition, and operating conditions.

When calculating the efficiency, it is crucial to use consistent units for torque and angular velocity. Additionally, it’s important to ensure that the power input and output are measured at the same point in the gear system, typically at the input and output shafts.

Keep in mind that the calculated efficiency is an approximation and may not account for all the losses in the gear system. Factors such as bearing losses, windage losses, and other system-specific losses are not included in this basic efficiency calculation. Actual efficiency can vary based on the specific design and operating conditions of the bevel gear system.

By calculating the efficiency, engineers can evaluate the performance of a bevel gear and make informed decisions regarding gear selection, optimization, and system design.

bevel gear

How do bevel gears differ from other types of gears?

Bevel gears have distinct characteristics that set them apart from other types of gears. Here’s a detailed explanation of how bevel gears differ from other gears:

1. Tooth Geometry: Bevel gears have teeth cut on the cone-shaped surface of the gears, whereas other types of gears, such as spur gears and helical gears, have teeth cut on cylindrical surfaces. The tooth geometry of bevel gears allows them to accommodate intersecting shafts and transmit rotational motion at different angles.

2. Axis Orientation: Bevel gears have intersecting axes, meaning the shafts they are mounted on intersect each other. In contrast, other types of gears typically have parallel or skewed axes. The intersecting axis of bevel gears allows for changes in direction and allows for power transmission between shafts that are not in a straight line.

3. Types of Bevel Gears: Bevel gears come in different variations, including straight bevel gears, spiral bevel gears, and hypoid bevel gears. Straight bevel gears have straight-cut teeth and intersect at a 90-degree angle. Spiral bevel gears have curved teeth that are gradually cut along the gear surface, providing smoother engagement and reduced noise. Hypoid bevel gears have offset axes and are used when the intersecting shafts are non-parallel. Other types of gears, such as spur gears and helical gears, also have their own variations but do not typically involve intersecting axes.

4. Direction of Motion: Bevel gears can change the direction of rotational motion between intersecting shafts. Depending on the orientation of the gears, the direction of rotation can be reversed. This capability makes bevel gears suitable for applications where changes in direction are required. In contrast, other gears, such as spur gears and helical gears, transmit motion in a specific direction along parallel or skewed axes.

5. Load Distribution: Bevel gears distribute loads differently compared to other gears. Due to the conical shape of the gears, the contact area between the teeth changes as the gears rotate. This can result in varying load distribution along the gear teeth. Other gears, such as spur gears and helical gears, have a consistent load distribution along their teeth due to their cylindrical shape.

6. Applications: Bevel gears are commonly used in applications where changes in direction or speed of rotational motion are required, such as automotive differentials, marine propulsion systems, and power transmission systems. Other types of gears, such as spur gears and helical gears, are more commonly used in applications where parallel or skewed shafts are involved and changes in direction are not necessary.

While bevel gears have their unique characteristics, it’s important to note that different types of gears have their own advantages and applications. The selection of the appropriate gear type depends on factors such as the application requirements, operating conditions, space limitations, and load considerations.

In summary, bevel gears differ from other types of gears in terms of tooth geometry, axis orientation, types of variations available, direction of motion, load distribution, and applications. Their ability to accommodate intersecting shafts and change the direction of rotational motion makes them suitable for specific applications where other types of gears may not be as effective.

China supplier Powder Metallurgy Stainless Steel Pinion Shaft Metal Plastic Spur Brass Small Spiral Angular Straight Bevel Small Gear with high qualityChina supplier Powder Metallurgy Stainless Steel Pinion Shaft Metal Plastic Spur Brass Small Spiral Angular Straight Bevel Small Gear with high quality
editor by CX 2024-04-10