Solution Description

A. Specification of TT545 Twin Shaft Substantial Torque DC Motor Equipment 24V 3Nm:

1. Voltage: 24V
2. Pace: 3.8-120RPM
three. Torque: one-60Kgf.cm
four. Output Power: one-5W
5. Gearbox Ratio: one:36 to 1: 1166
6. Gearbox Diameter: 60*95mm
7. Gearbox Duration: 16mm
eight. Motor Duration: 50mm
9. Shaft Diameter: 8mm
ten. Shaft Length: Customized
11. Standard ApplicationCentral air conditioning valve, Amusement gear, Coinrefund devices, Grill, Oven, CZPT pump, ATM lender automatic method, Health care tools, Place of work gear, Family appliance, Computerized actutor and other folks

Observe: The info sheet is only for reference, We can make the motor in accordance to your requirement right after Analysis

B. Firm Potential

HangZhou CZPT Co. Ltd is a manufacturer and exporter of numerous of motors with in excess of ten several years knowledge.
Our product ranges contain:
one) DC Brush motor: 6-130mm diameter, .01-1000W output energy
two) DC Spur Equipment Motor: twelve-110mm diameter, .1-300W output energy
3) DC Planeary Gear Motor: 10-82mm diameter, .1-100W output power 
4) Brushless DC Motor: 28-110mm, 5-1500W output power 
five) Stepper Motor: NEMA 08 to NEMA forty three, Can with gearbox and lead screw
six) Servo Motor: 42mm to 130mm diameter, 50-4000w 
seven) AC Gear Motor: forty nine to 100mm diameter, 6-one hundred forty output power 

one. Creation Line:

2. Testing Tools:

3. Certificates:

4. Customer Visits:

six. FAQ:

Q: What is actually your major merchandise?
A:We presently generate Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Equipment Motors, Brushless Dc Motors, Stepper motors and Ac Motors and many others. You can examine the requirements for above motors on our web site and you can electronic mail us to advocate essential motors per your specification way too.

Q:How to pick a suitable motor?
A:If you have motor images or drawings to show us, or you have in depth specs like voltage, speed, torque, motor measurement, working mode of the motor, needed lifestyle time and sound stage etc, please do not wait to enable us know, then we can advise appropriate motor for every your request appropriately.

Q: Do you have tailored services for your regular motors?
A:Sure, we can personalize per your ask for for the voltage, velocity, torque and shaft dimension/form. If you need to have extra wires/cables soldered on the terminal or need to insert connectors, or capacitors or EMC we can make it too.

Q:Do you have person style support for motors?
A:Yes, we would like to design motors individually for our buyers, but it might require some CZPT demand and layout demand. 

Q:Can I have samples for screening 1st?
A:Sure, definitely you can. After verified the required motor specs, we will estimate and supply a proforma invoice for samples, after we get the payment, we will get a PASS from our account department to continue samples appropriately.

Q:How do you make sure motor good quality?
A:We have our very own inspection methods: for incoming resources, we have signed sample and drawing to make sure experienced incoming materials for generation method, we have tour inspection in the approach and ultimate inspection to make positive certified goods just before transport.

Q:What’s your direct time?
A:Typically talking, our standard regular item will need twenty five-30days, a bit longer for tailored items. But we are extremely flexible on the lead time, it will depends on the specific orders

Q:What’s your payment phrase?
A:For all our new clients, we will need to have forty% deposite, sixty% paid just before cargo.

Q:When will you reply right after received my inquiries?
A:We will reaction in 24 hrs as soon as get your inquires.

Q:How can I trust you to make confident my funds is protected?
A:We are certified by the third get together SGS and we have exported to more than 85 countries up to June.2017. You can verify our popularity with our present buyers in your place (if our clients do not thoughts), or you can purchase by way of alibaba to get trade assurance from alibaba to make certain your money is risk-free.

Q:What’s the bare minimum purchase amount?
A:Our minimal order quantity depends on various motor designs, you should email us to examine. Also, we normally do not accept personal use motor orders. 

Q:What is your delivery technique for motors?
A:For samples and deals considerably less than 100kg, we typically advise convey shipping For heavy packages, we generally propose air shipping and delivery or sea transport. But it all is dependent on our customers’ needs.

Q:What certifications do you have?
A:We at the moment have CE and ROSH certifications.

Q:Can you send me your price tag listing?
A:Because we have hundreds of diverse items, and price tag differs for every various requirements, we are not CZPT to supply a price record. But we can quotation in 24 hours after received your inquirues to make sure you can get the value in time.

Q:Can I visit your company?
A:Yes, welcome to pay a visit to our organization, but make sure you enable us know at minimum 2 weeks in advance to support us make sure no other meetings in the course of the day you pay a visit to us. Thanks!

Weclome contact with us if have any inquiries about this motor or other items!

Application: Label Printer, Auto Shutter, Welding Machine
Operating Speed: Low Speed
Function: Driving
Casing Protection: Open Type
Structure and Working Principle: Brush
Type: DC Gear Motor

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Samples:
US$ 12/Piece
1 Piece(Min.Order)

|
Request Sample

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Customization:
Application: Label Printer, Auto Shutter, Welding Machine
Operating Speed: Low Speed
Function: Driving
Casing Protection: Open Type
Structure and Working Principle: Brush
Type: DC Gear Motor

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Samples:
US$ 12/Piece
1 Piece(Min.Order)

|
Request Sample

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Customization:

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Gear

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China Tt545 Dual Shaft High Torque DC Motor Gear 24V 3nm     helical bevel gearChina Tt545 Dual Shaft High Torque DC Motor Gear 24V 3nm     helical bevel gear
editor by czh 2023-01-02